Ice cream products production line

1. Ice cream mix preparation module containing

2. Water heater

3. Mixing and processing tank

4. Homogeniser

5. Plate heat exchanger

6. Control panel

7. Cooling water unit

8. Ageing tanks

9. Discharge pumps

10. Continuous freezers

11. Ripple pump

12. Filler

13. Manual Can filler,

14. Wash unit

DESCRIPTION

-Formulation:

The ingredients used in ice cream production are: fat; milk solids-non-fat (MSNF); sugar/non-sugar sweetener; emulsifiers/stabilisers; flavouring agents; colouring agents.

-Weighing, measuring and mixing:

Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

-Homogenisation and pasteurisation:

The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 –75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg

for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

-Ageing:

The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

-Continuous freezing:

?to whip a controlled amount of air into the mix;

?to freeze the water content in the mix to a large number of small ice crystals.

-Filling in cups, cones and containers;

-Extrusion of sticks and stickless products;

-Moulding of bars

-Wrapping and packaging

-Hardening and cold storage

equipment list for 500l/h mini ice cream production line

1 high speed mixing tank, v=300l

sus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve

2 centrifugal pump, q=5t/h

sus304,pump head 24m,hard alloy mechanical seal

3 tub filter, q=3t/h

sus304,100 mesh

4 high pressure homogenizer, q=500l/h

sus304,25mpa

5 plate exchanger, q=500l/h

sus304

6 ice cream aging tank, v=500l

sus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight

manhole,breather valve,digital readout thermometer,supporters with adjustable feet

7 centrifugal pump, q=5t/h

sus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished

8 ice cream freezer machine, q=500l/h

sus304,include refrigeration system

9 ice cream filling machine, q=500l/h

sus304,roll icecream filling machine

10 cip system, q=10t/h

sus304,0.5tx3

11 cip return pump, q=10t/h

sus304,pump head 20m,hard alloy mechanical seal

12 boiler, q=500l/h

sus304,electric heating type

13refrigerator

air-cooled compressor,with fron as chilling medium,20000kcal

14 container for glycol water, v=500l

sus304 stainless steel material,pu heat insulation,thermometer,adjustable feet

15 centrifugal pump, q=3t/h

sus304,pump head 24m,hard alloy mechanical seal

16 instant cool room, v=25m3

cool with freon,working at -28°C

17 electrical control pannel

control all the machines of the mini unit

18 fittings and valves

juice pipe,glycol pipe,freon pipe

Wenzhou Huahao Light Industry Machinery Co., Ltd is a technology-lead machinery company, specialized in technology research and development, engineering design, equipment manufacturing and installation for various types of food, beverage, dairy products, chemical and pharmaceutical industries.
    We have an excellent R & D team composed of professionals covering mechanical, engineering, processing technology and automatic control fields. Through independent innovation and various ways of cooperation, we import advanced production process from domestic and abroad to make technological innovation. We mainly base on independent research and development, and uphold an open R & D strategy to enhance the company core competitive forces.
We insist on "Long and lasting run upon quality, and development upon scientific and technological improvement" business principles. Together with professional manufacturing experiences, leading innovation consciousness, honest business rules, excellent service team and perfect after-sales service, we always try our best to provide customers the best quality products and services.
    Wenzhou Huahao Light Industry Machinery Co., Ltd is willing to cooperate with the old and new customers from domestic and abroad, to contribute all our strength to the common development of food, beverage, chemical and pharmaceutical industries.