XK-MX4A full-automationmechatronics system model

1     System overview

XK-MX4A mechanotronics full-automation system model is necessary working procedure equipment in heat shrink film packaging assembly line of bottled food. Grouping-project completes mark-sheathing task and mark-pyrocondensation task. The equipment can supply for several filling machine simultaneously can used for bottle pattern of different height, diameter and mark maker. The system is composed of bottle dividing equipment, entering bottle detection, material feeding and transport, mark cutting, mark sheathing, mark positioning, mark smoothing, zoom-molding totally eight step. The whole process is controlled by PLC.

  The system develops the practice training using XTR-180 type mechanotronics full-automation system model made by Jinan Xingke Company. The practice training items covers PLC, DC motor speed regulation, frequency converter, positioning module, servo module, step motor module, text display, sensor control, motor interlock circuit, mechanical drive technology, (synchronous belt drive, gear drive, linear bearing sliding institution, round lead-screw gap adjustment equipment, constant speed reversed displacement flexible coupling transmission mechanism), automonitoring control, configuration software programming practice training, equipment installation and debugging, PLC program practice training, equipment adjustment or so series running practice training of assembly line.

2     Technical Data

1            Practice training classroom data

1      Area: ≥80square meters

2      Power supply: three-phase five-wire AC source capacity: 15KW

3     Air supply:  Pressure ≥0.5MPa

3   Practice training items

1)  Mechatronics training

1     Be familiar with mechatronics practice training equipment

2     Be familiar with automation equipment operation rule

3     Safety operation practice training

4     Isolation transformer theory, installation and maintenance

5     Approach switch theory, installation and maintenance

6     Fiber-type electric-eye theory, installation and maintenance

7    PLC installation, arrangement in cabinet, connection design practice training.

8     Application and local configuration of upper computer configuration software, the connection with PLC.

9     Text display programming, communication with PLC.

10   More complicated electromechanical equipments PLC programming practice training.

11   Servo module theory, installation-and-debugging and maintenance.

12   Motor speed-regulation frequency converter theory, installation-and-debugging and maintenance.

13   Step motor module theory, installation-and-debugging and maintenance.

14   Variable frequency governor theory, installation-and-debugging and maintenance.

15   DC speed-regulator theory, installation-and-debugging and maintenance.

16   Application example of motor-part change to interlock circuit

17   Application on mechanical drive of hold-in range, flat belt, gear wheel, rubber-covered tire (roll).

18   Application of antifriction bearing and ball screw in mechanical device

19   Six-knife trimscript institution theory and adjustment.

20   Vapour-shrinking mark equipment theory and adjustment.

21   Adjustment when bottle-mark changes

22   Electrical failure analysis and failure recovery.

23   Mechanical failure analysis and failure recovery.

2)       Technological operation training

1     Assembly-line technological-process cognition

2     Working procedure and process step cognition

3     Operation rule cognition

4     Safety operation cognition

5     Local processing equipment designation and application cognition.

6     Productive technology parameters adjustment

7     Product-quality analysis

8     fault analysis and fault recovery

9     Renovating and feasibility analysis for special type of bottle.

10   Factors of equipment steady production

11   Impact analysis of the position of inner gas-gush pipe in mark-shrinking furnace on mark-shrinking effect.

12   Equipment cleaning and maintenance.

3)    Integrated skills practice training

1     System function cognition

2     Learning of equipment characteristic

3     Working ability cognition of this equipment

4     Increase transform of working ability

5     Equipment managerial knowledge

6     Manufacturing management practice training

7     Workshop personnel management practice training

8     Raw material and quick-wear part purchasing process practice training

9     System debugging management

10   Influencing factor and analysis of product percent of pass

11   Electrical failure analysis and failure recovery.

12   Mechanical failure analysis and failure recovery.

Shandong Xingke Intelligent Technology Co., Ltd.
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<br/>Company Profile
<br/>Xingke Company is a shareholding-system new-and-high tech enterprise that is specialized in teaching-apparatus research and development, manufacture and sales. For general enterprise strength in Chinese vocation-education teaching equipment industry, we are on top. We are the first supplier of practice training equipment in China. We are in a international leading position in the field of specialized virtual-simulation on metallurgy. We are also the navigator of Chinese practice and training type teaching apparatus.
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<br/>Our company was founded in 1999, and we have more than 300 staffs. There are more than 85% people who are specialized technicians. We have more than 30 middle/senior administrative staffs, and more than 80 middle/senior research-and-development staffs. The enterprise's registered capital is 12 million Yuan, and capital asset is 50 million Yuan. Our sale in year 2009 was 160 million Yuan, and value of export in year 2010 was more than 10 million US Dollars.
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<br/>Our product covers many fields of Chinese educational equipment industry (such as electro-technics, electronic techniques, electric automatization, automation of electric power systems, pneumatic hydraulics, mechatronics, intelligent buildings, numerically controlled lathes and others). We possess 28 series, more than 280 kinds of products, and we own scores of patented products. An average annual sale is 150 million Yuan, and our product marketing network covers all provinces, cities and municipalities nationwide. There are multiple products which have been exported in blocks.
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<br/>Our company occupies an area of more than 1,200 square meters for research and development office and has a powerful R&D (research and development) management team. We have built technology center, research laboratory, industrial park, nationwide marketing-network and customer service center. We have won many honors. We have provincial technology center, provincial software engineering and technology center, provincial engineering research center, excellent innovating team in Jinan City, Chinese vocational teaching-assist-equipment development center, national informatization CEAC vocational-skills training R&D center and others. By our own achievements and power, Xingke has got the approval of relevant national department, and our products are supported and put emphasis on by National Development and Reform Commission, Ministry of Education, MOST(Ministry of Science and Technology) and Ministry of Labour and MII(Ministry of Information Industry). Our company is also the member of Chinese Teaching Equipment Import and Export Corporation.
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<br/>Our industry park is located in Mingshui Development Zone in Zhangqiu, Jinan City, and covers an area of 17766 square meters. Our workshop covers an area of 5149